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metal fabrication processes and equipment for production ...

by:JHY     2019-10-24
Metal Manufacturing refers to the combined operation process of making something with metal.The equipment used for operation are: metal scissors, laser cutting machine, water-Aircraft, turret punch, machining center, brake, roller and welder.The most commonly used metals are carbon steel, stainless steel and aluminum.Most metal manufacturers buy metal in the shape of plates, bars and pipes and start the manufacturing process.Metal plates are used as the starting base for a wide range of metal products and can be purchased with a wide variety of meters or thicknesses.When the thickness of the plate is 3/16 \"or larger, it is called\" plate \".To name just a few, the paper is processed into thousands of different types of items such as industrial machinery, winches, conveyors, electronic housing, brackets, machine components, electrical appliances, food processing equipment.The first process of sheet metal manufacturing is usually cutting, laser cutting or punching in it.The equipment used to perform these steps is metal shear, laser and turret punch.Sometimes, all three operations can be used when the metal is still in a flat shape.Once the basic flat shape is reached, the metal enters the pressure-making machine for bending.This process is called formation.A mold of various shapes is used in the pressure brake to perform a bend or a series of bends to form the metal specified on the print.At this point, some items may have been completed and can then be shipped to the end use, but will normally go to the next welding table.Welding itself is a real art.The job of the welder is to take out a bunch of cut-formed shapes, read the print, and then weld the metal pieces together to get the final product.A large number of welding techniques can be used, and it is important for welders to use appropriate procedures to obtain good penetration welds that do not fail.The welder must know how to deal with the expansion and contraction of the metal after heating it during the welding process, and then cool down.Many metal manufacturing, especially machine parts, have narrow tolerances that must be met.Welders use fixtures extensively to help them quickly assemble parts together and secure them in the right position when welding.Metal tubes and barstock are another common product purchased by metal manufacturers.Railings and machine frames are two very common places to use metal tubes and rods.The pipe is made of a square, circular or rectangular shape, usually with a wall thickness of about 1/8 \", known in the industry as gauge 10 or 11, or a schedule 40 pipe.The reason the metal tube is commonly used is because it provides a lot of strength with less metal than a solid rod.2-large tubing4 inch in diameter is used to make railings mounted on highway bridges, and very strong railings are required if the vehicle hits the railing.Using pipes as opposedto bar can reduce weight and cost, which is ideal for end users of metal manufacturing.However, there are still many cases where solid bars are preferred.One case is the shaft of the screw conveyor.The motor applies extreme pressure to turn the screw, and solid metal is necessary for the successful operation of the screw conveyor.Many railings are also a combination of bar stocks or bars and pipes.Bars for railings do not have to be ultra heavy duty applications and require thinner bars.Railings for residential and commercial use are widely used in bars of half to 1 inch.Metal railings made of galvanized, painted, or stainless steel can be used for life, with little maintenance required.Strength, low to no maintenance.Long lasting.This is the beauty of metal.That\'s why so many products are made of metal.Metal manufacturers have the machinery and knowledge of how to acquire base metals melted and manufactured by steel plants and turn them into very useful products that can last a lifetime.

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